Step-by-Step Guide: Using NG-18RS for Efficient Mattress Compression and Roll-Packing |NAIGU

In the fast-paced mattress manufacturing industry, efficiency in packaging directly impacts delivery speed, shipping cost, and customer satisfaction. The NG-18RS Automatic Mattress Compression and Roll-Packing Machine by NAIGU is designed to streamline your packing process while maintaining the quality and integrity of the mattress. This guide walks you through the step-by-step operation of the NG-18RS and explains how it enhances your production line.

Step 1: Machine Setup and Safety Check

Before operating the NG-18RS, make sure:

• The machine is placed on a flat, stable surface.

• All power sources and air pressure connections are securely attached.

• Emergency stop buttons are tested and functioning.

• Operators are trained and wearing safety gear.

Pro Tip: Routine pre-checks reduce breakdown risk and extend machine life.

Step 2: Mattress Loading

Place the foam or spring mattress onto the infeed conveyor:

• Ensure the mattress is properly aligned with the compression chamber.

• Remove any loose items or tags that may interfere with compression.

• Choose the appropriate compression parameters based on mattress type (foam, hybrid, spring).

Step 3: Compression Process

Activate the automatic compression system:

• The NG-18RS uses a high-tonnage press to compress the mattress to the pre-set thickness.

• It ensures even pressure across the surface without damaging the material.

• The system automatically adjusts to different mattress sizes and densities.

Efficiency Benefit: Reduces mattress thickness significantly, making it ideal for export.

Step 4: Roll-Packing

After compression, the mattress is moved into the roll-packing unit:

• A durable PE or kraft paper film is automatically wrapped around the mattress.

• The rolling unit tightly rolls the mattress into a compact cylinder.

• The final package is sealed and ready for transport.

Logistics Advantage: Roll-packed mattresses save up to 70% in storage and container space.

Step 5: Output and Quality Check

Once packed:

• The mattress exits through the discharge conveyor.

• Inspect the roll-pack for seal integrity and roll tightness.

• Use barcode or label systems to mark each product for tracking.

Why Choose NG-18RS for Mattress Export Packing?

• Fully automated process from compression to rolling and sealing

• Fast throughput suitable for large-scale production

• Operator-friendly interface with easy settings and presets

• Low maintenance with long-lasting components

• Meets international packing standards for export compliance

Conclusion

If you're aiming to scale your mattress business while reducing labor and logistics costs, the NG-18RS is your go-to solution. Its step-by-step automated process ensures consistent quality, higher efficiency, and optimal space-saving — a must-have for modern mattress exporters.

📩 Contact Us

Want to see how the NG-18RS fits into your production line?
👉 Contact NAIGU today for a free consultation and quote.

📧 Email: jenney@gdnaimei.com
📱 WhatsApp/Phone: +86 13924835577
🌐 Website: https://naigumattressmachine.com