The NG-18RS Automatic Mattress Compression and Roll Packing Machine is a key piece of equipment for modern mattress manufacturers looking to boost efficiency and reduce shipping costs. To ensure smooth operation and long-term performance, proper installation and regular maintenance are essential. In this guide, we'll walk you through best practices for installing the NG-18RS and keeping it in top condition.
Before installation:
Ensure your workshop has enough space for machine placement and mattress handling.
Recommended space: Minimum 10m² of free area around the machine.
Floor must be flat and solid to support stable operation.
Voltage: Three-phase 380V / 50Hz (can be customized)
Ensure the machine is connected to a stable power supply with proper grounding.
Compressed air: 0.6–0.8 MPa air pressure with clean, dry air is required.
Place the NG-18RS on a level surface.
Secure all bolts and connections before powering up.
Connect the air compressor and power line to their respective terminals.
Check all sensors, motors, and safety switches before first operation.
Perform a no-load run to confirm:
Rollers rotate smoothly
Compression system responds correctly
No air or oil leaks
Then proceed with a test mattress to calibrate pressure and rolling speed settings.
Inspect air pipes, valves, and sensors for leaks or damage.
Clean the compression area and rollers after each workday.
Make sure the emergency stop and safety doors are functioning.
Lubricate moving parts, especially:
Chain drives
Rollers and bearings
Clean the dust filters in the control box and air system.
Check and tighten all electrical and pneumatic connections.
Inspect control panel functions for responsiveness and accuracy.
Drain water from the air filter and compressor tank.
Replace sealing strips, belts, or roller surfaces if signs of wear appear.
Use only original NAIGU spare parts to ensure compatibility and machine lifespan.
Train operators thoroughly to avoid misuse or damage.
Keep the machine covered during long downtime to prevent dust build-up.
Maintain a clean, dry environment — moisture can corrode key components.
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