Step-by-Step Guide to Operating the NG-01M & NG-06R Mattress Compression and Rolling Machines |NAIGU

Mattress factories around the world are switching to compression and roll-packing solutions to reduce logistics costs, increase efficiency, and meet growing e-commerce demands. NAIGU's NG-01M (semi-automatic) and NG-06R (automatic) mattress compression and rolling machines are two of the most reliable options available for foam, spring, and hybrid mattresses.

In this step-by-step guide, we walk you through how to operate these two machines effectively to ensure smooth production and optimal results.

1. Machine Setup & Pre-Check

Before beginning operation, ensure the machine is properly installed and all safety measures are in place.

✅ Checklist:

• Power supply and air pressure connected

• Emergency stop buttons tested

• Roll film properly loaded

• Control panel set to correct mode (manual/semi-auto/auto)

• Mattress specifications (size, thickness, type) selected

2. Load the Mattress

✅ NG-01M (Semi-Automatic):

• Place the mattress manually on the input platform

• Align the mattress centrally with the compression area

• Confirm thickness within machine capacity (usually up to 40cm before compression)

✅ NG-06R (Fully Automatic):

• Feed mattresses through a conveyor system

• Sensors auto-align mattress for compression

3. Start Compression Process

• Press Start on the control panel or foot pedal (NG-01M)

• The hydraulic press compresses the mattress vertically to a preset height

• Compression can be adjusted via control settings

✅ Tip: Use compression presets based on mattress material — foam requires more pressure than spring.

4. Roll Packing the Mattress

After compression:

✅ NG-01M:

• Manually guide the mattress into the roll-packing section

• The machine will wrap the mattress in PE or PVC film while rolling

• Adjust speed and tension for tight, secure rolling

✅ NG-06R:

• The entire process is automated: rolling + film wrapping in one sequence

• Ideal for high-volume production lines

5. Discharge & Sealing

• The finished roll-packed mattress is pushed out automatically

• Optional: Add sealing or strapping for secure transit

• Check final dimensions to ensure fit for standard boxes/containers

6. Maintenance & Cleaning

• Clean the compression plate and rollers daily

• Inspect film feeding system for jams or misalignment

• Lubricate moving parts weekly

• Check hydraulic fluid levels (NG-01M)

7. Safety Tips

• Always wear gloves and avoid placing hands near moving parts

• Use emergency stop immediately if any irregular noise or jam occurs

• Never bypass safety sensors or interlocks

Why Choose NAIGU's NG-01M & NG-06R Machines?

✅ High Efficiency – Pack up to 3 mattresses per minute
✅ Labor Saving – One operator can manage the entire process (NG-01M)
✅ Compact Design – Space-saving for small and medium factories
✅ Global Support – Remote training, manuals, and after-sales service
✅ Export-Ready – Machines comply with CE, UL, and ISO standards

Conclusion

Whether you're a startup factory or an established mattress brand, mastering your NG-01M or NG-06R machine is key to improving efficiency and reducing costs. Follow this guide to ensure smooth operations, high-quality packing, and long-term machine performance.

📩 Need help setting up your machine or want a demo?
👉 Contact NAIGU Today for free consultation and factory layout support.

📩Email: jenney@gdnaimei.com
📞 Phone/Whatapp: +86 13924835577