Step-by-Step Guide: How to Operate the NG-15RS Mattress Rolling Machine |NAIGU

The NG-15RS Mattress Rolling Machine offers fully automatic, adjustable-diameter rolling designed for export-driven mattress factories. This step-by-step guide explains how the machine works, its key features, and how operators can achieve fast, safe, and consistent compression results — helping manufacturers cut labor costs and boost packaging efficiency.

Nov 19th,2025 77 Views

Introduction: Why Proper Operation Matters

The NG-15RS Full Automatic Mattress Rolling Machine (Adjustable Diameter) is one of NAIGU’s most efficient solutions for export-driven mattress factories. Designed to compress and roll mattresses quickly, it improves packaging consistency, reduces shipping volume, and speeds up production.

This step-by-step guide explains how to operate the NG-15RS correctly, ensuring maximum efficiency, safety, and machine lifespan. Whether you are training new operators or upgrading your current production workflow, this guide provides simple, clear instructions.

1. Preparation Before Operation

1.1 Check Power & Air Supply

Ensure the machine is connected to stable three-phase power.
Confirm the air compressor meets pressure requirements.
Inspect emergency stop buttons for proper functionality.

1.2 Inspect Film Material

Verify the packing film is the correct width and thickness.
Check film positioning on the film rack and ensure tension is even.

1.3 Adjust Rolling Diameter (If Needed)

The NG-15RS supports adjustable roll diameter.

Select the desired mattress diameter on the control panel.
Machine will auto-adjust roller spacing and compression settings.

2. Step-by-Step Operating Process

Step 1: Turn On the Control System

Switch on the main power.
Wait for the touchscreen interface to load.
Select “AUTO MODE” for fully automatic operation.

Step 2: Input Mattress Parameters

On the touchscreen, enter:

Mattress thickness
Mattress width & length
Desired roll diameter
Film length setting

These parameters ensure consistent rolling and tight sealing.

Step 3: Place the Mattress on the Feeding Conveyor

Place the mattress flat and aligned with the conveyor edge.
The auto-feeding system will pull the mattress into the compression zone.

Tip: Ensure the mattress is free of sharp objects or tags that may damage film.

Step 4: Compression Begins Automatically

The machine will:

Compress the mattress vertically
Push it into the rolling section
Start automatic rolling according to preset diameter

The NG-15RS uses high-precision rollers to ensure smooth rolling without creases.

Step 5: Automatic Film Wrapping

As the mattress rolls:

The machine dispenses film automatically
Wrapping is tight, secure, and uniform
The film-cutting unit seals and trims the film cleanly

Operators do not need to manually touch the mattress during rolling.

Step 6: Mattress Is Discharged Automatically

After rolling is complete:

The machine pushes the packed roll to the discharge conveyor
Operators can collect and stack finished products directly

The completed mattress roll is compact, stable, and ready for shipment.

3. End-of-Shift Procedures

3.1 Clean the Machine Surface

Remove dust, debris, or film residue.
Keep rollers and trays clean.

3.2 Turn Off Power & Air

Shut down the touchscreen system
Turn off the main power switch
Release air pressure from the line if required

3.3 Routine Inspection

Check roller wear
Inspect film cutter and heaters
Ensure sensors are clean and aligned

Consistent maintenance keeps the NG-15RS running smoothly.

4. Safety Tips for Operators

Do not reach into the machine during rolling or compression.
Always stop the machine using the EMERGENCY STOP button if abnormal noise or movement appears.
Keep clothing, gloves, and tools away from moving rollers.
Only trained operators should adjust machine parameters.