In today's competitive mattress manufacturing industry, speed, consistency, and cost-efficiency in packaging are more critical than ever. This case study highlights how a mattress factory in Southeast Asia leveraged NAIGU's NG-51MS Automatic Mattress Film Packing Machine to streamline its final packaging process — reducing labor costs, minimizing film waste, and increasing output per hour.
Company Size: Medium-scale mattress manufacturer
Location: Malaysia
Daily Output: 300+ spring and foam mattresses
Challenge: Manual film packaging was slow, inconsistent, and labor-intensive.
Low Throughput
Manual wrapping required 3 workers and averaged just 70 mattresses per hour.
High Labor Dependency
Three full-time staff were assigned to the packaging area, increasing labor costs.
Material Waste
Manual operations often led to overuse of film, increasing packaging cost per unit.
The NG-51MS is a high-speed, fully automatic mattress film packing machine designed to wrap, seal, and cut mattress film with precision. It supports various mattress sizes, materials, and heights.
Servo motor-driven sealing blade for consistent, tight seams
Auto-size detection for mattresses of varying dimensions
Touchscreen PLC interface with recipe settings
High-speed conveyor system for seamless production line integration
| Metric | Before NG-51MS | After NG-51MS | Improvement |
|---|---|---|---|
| Mattresses Packed per Hour | 70 | 160 | +129% |
| Film Usage per Mattress (g) | 380 | 260 | –32% |
| Labor Required | 3 workers | 1 operator | –66% |
| Packaging Cost per Unit (USD) | $1.20 | $0.82 | –32% |
Doubled packaging speed, enabling faster delivery and higher daily capacity.
Reduced labor needs significantly, allowing resource reallocation to QC and logistics.
Lowered packaging material costs by more than 30% with optimized film use.
Consistent, professional-looking packaging improved product presentation and reduced customer complaints related to damage during transport.
Interested in transforming your mattress packaging process? Contact NAIGU today or explore more automated solutions at https://naigumattressmachine.com/
