Case Study: NG-11RS Cushion Tri-fold Wrapping Machine Cuts Packing Time by 60% |NAIGU

Learn how NAIGU's NG-11RS Automatic Cushion Tri-fold Wrapping Machine helped international furniture exporters reduce packing time by 60%, cut labor costs, and improve shipping efficiency.

Aug 8th,2025 142 Views

Case Study: How NG-11RS Automatic Cushion Tri-fold Wrapping Machine Reduced Packing Time by 60% for International Furniture Exporters

Introduction

In the global furniture export industry, efficiency in packing can determine whether a business stays ahead of its competitors. This case study reveals how one group of international furniture exporters revolutionized their packing process using the NG-11RS Automatic Cushion Tri-fold Wrapping Machine, achieving a remarkable 60% reduction in packing time while cutting operational costs and improving logistics efficiency.

Client Background

The client is a well-established sofa and cushion exporter serving markets in Europe, South America, and Southeast Asia. With rising order volumes, their traditional manual packing methods were becoming a serious bottleneck in meeting shipping deadlines.

Challenges Before NG-11RS

Slow Packing Process — Manual folding and wrapping were time-consuming.
High Labor Costs — Multiple workers were needed per packing station.
Inconsistent Packing Size — Irregular folds made container loading inefficient.
Shipping Inefficiency — Bulky packages reduced the number of units per shipment.

The NG-11RS Solution

The NG-11RS Automatic Cushion Tri-fold Wrapping Machine is engineered to automate folding, compressing, and wrapping cushions for optimal shipping size.

Key Features:

Automatic Tri-fold Mechanism — Delivers consistent folds every time.
Compression Technology — Reduces volume without damaging cushions.
Integrated Wrapping System — Applies protective film automatically.
Adjustable Settings — Suitable for cushions of various sizes and densities.

Implementation Process

Workflow Analysis — NAIGU engineers reviewed the client’s packing line.
Machine Installation — NG-11RS integrated seamlessly into the existing system.
Operator Training — Staff mastered the machine in under two days.
Full-scale Deployment — Production was running at full efficiency within one week.

Results After NG-11RS

Metric	Before	After	Improvement
Packing Time per Unit	5 minutes	2 minutes	60% faster
Workers Needed per Station	3	1	66% reduction
Units per Container	100	130	30% increase
Packing Consistency	Variable	Standardized	100% consistent

Client Feedback

“With the NG-11RS, we’ve eliminated our packing bottlenecks. Our orders go out faster, our shipping costs are lower, and our packing quality is now perfectly consistent.”
— Operations Manager, International Furniture Exporter